冷凍式干燥機與吸附式干燥機的區別

干燥機通過(guò)加熱使物料中的濕分汽化逸出，以獲得規定濕含量的固體物料。干燥的目的是為了滿(mǎn)足物料使用或進(jìn)一步加工的需要。

The dryer vaporizes the moisture in the material by heating, so as to obtain the solid material with specified moisture content. The purpose of drying is to meet the needs of material use or further processing.

在現代企業(yè)里，壓縮空氣的使用越來(lái)越普遍，常見(jiàn)的壓縮空氣干燥機主要有吸附式干燥機和冷凍式干燥機兩種。

In modern enterprises, the use of compressed air is more and more common. The common compressed air dryers are adsorption dryer and freezing dryer.

冷凍式干燥機與吸附式干燥機的不同之處是什么呢？

What is the difference between freeze dryer and adsorption dryer?

1、工作原理上的不同

1. Differences in working principles

冷干機是根據冷凍除 濕原理，將來(lái)自上游的飽和壓縮空氣通過(guò)與冷媒的熱交換冷 卻到一定的溫度，凝析出大量的液態(tài)水，經(jīng)氣液分離器分離后自動(dòng)排出機外，從而達到除水干燥的目的。吸干機則是根據變壓吸附的原理，將來(lái)自上游的飽和壓縮空氣在一定的壓力下經(jīng)過(guò)與干燥劑的接觸，將絕大部分的水份吸附在干燥劑里，干燥空氣進(jìn)入下游工作，從而達到深 度干燥的目的。

According to the principle of freezing dehumidification, the chiller cools the saturated compressed air from upstream to a certain temperature through heat exchange with refrigerant, condenses out a large amount of liquid water, and automatically discharges it out of the chiller after separation by gas-liquid separator, so as to achieve the purpose of water removal and drying. Suction dryer is based on the principle of pressure swing adsorption, will come from the upstream saturated compressed air under a certain pressure through contact with the desiccant, the vast majority of moisture adsorption in the desiccant, dry air into the downstream work, so as to achieve the purpose of deep drying.

2、除水效果上的不同

2. The effect of water removal is different

冷干機因為受到其原理的制約，如果溫度太低的話(huà)會(huì )出現結冰現象，所以其的溫度通常在2~10℃。吸干機則因為無(wú)須通過(guò)溫度

Because of its principle, if the temperature is too low, there will be icing phenomenon, so its temperature is usually 2 ~ 10 ℃. The drying machine does not need to pass through the temperature

變化，而干燥劑（氧化鋁）則又可以進(jìn)行深度干燥，所以通常其出口的溫度可以達到-20℃以下，也就是說(shuō)可以達到深度干燥。

Change, and the desiccant (alumina) can be deep drying, so usually its outlet temperature can reach below - 20 ℃, that is to say, deep drying can be achieved.

3、能量損耗上的不同

3. Differences in energy consumption

對于冷干機來(lái)說(shuō)，因為要通過(guò)冷媒壓縮作功方可達到冷 卻的目的，所以在電源功率上會(huì )偏高。而吸干機因為只要通過(guò)電控箱對閥門(mén)進(jìn)行控制而已，所以通常用電功率只有幾十瓦左右，也就是說(shuō)不會(huì )有什么電量上的損耗。

For the cold dryer, because the purpose of cooling can only be achieved through refrigerant compression, so the power supply will be high. As long as the valve is controlled by the electric control box, the power consumption of the suction dryer is usually only about tens of watts, that is to say, there will be no power loss.

4、氣量損耗的不同

4. The difference of gas loss

因為冷干機是通過(guò)變溫來(lái)達到除水的目的，水份又是通過(guò)自動(dòng)排水器排出機外，所以沒(méi)有氣量的損耗。而吸干機則因為干燥劑在吸水飽和后需要再生，因些需要有12-15%左右的再生氣損耗。

Because the cold dryer is to achieve the purpose of water removal by changing the temperature, and the water is discharged from the machine through the automatic drainer, so there is no loss of air volume. The dryer needs to be regenerated after water absorption saturation, so it needs about 12-15% regeneration gas loss.

5、故障率的不同

5. Different failure rates

因為冷干機的冷媒系統和空氣系統包括電氣部分都相對復雜，而吸干機則只有閥門(mén)因要頻繁動(dòng)作而具有故障可能，所以在通常情況下吸干機的故障率要低過(guò)冷干機。

Because the refrigerant system and air system of the dryer, including the electrical part, are relatively complex, and only the valve of the dryer has the possibility of failure due to frequent action, so in general, the failure rate of the dryer is lower than that of the supercooled dryer.

總的說(shuō)來(lái)，吸干機無(wú)論在穩定性還是在效果上都要優(yōu)于冷干機，只是因為要損耗一定量的再生氣，所在我們一般要客戶(hù)權衡利弊后作出選擇。不過(guò)現在已有越來(lái)越多的廠(chǎng)家選擇吸干機，

Generally speaking, the suction dryer is better than the cold dryer in terms of stability and effect, just because it needs to consume a certain amount of regeneration gas, so we usually ask customers to weigh the pros and cons before making a choice. However, now more and more manufacturers choose the suction dryer,